Industries We Serve

Automotive Dunnage Solutions

Advanced Polymer Solutions Protect Your Critical Components and Protect Your Brand!

OEM and Tier vendor product protection that is designed and manufactured for reuse over and over again.
A Premier Automotive OEM AND TIER Partner

As an innovator of molded polymer solutions, PolyFlex Products is a premier go-to partner for the design, engineering, prototyping, tooling and manufacturing of material handling products, parts and automated manufacturing system components for the auto industry.

Through our multi-material and multi-faceted production capabilities, we address the auto industry’s most complex manufacturing challenges through the latest molding capabilities, including solid elastomer urethane, foamed urethane, injection molding and thermoforming.

Turnkey Manufacturing

With design and manufacturing resources in North America and Europe, we bring a turnkey solution to every project – from design and material engineering to manufacturing and quality testing.

PolyFlex Products has long been recognized in the automotive industry for our material handling expertise, providing weight distribution, product shape, and ergonomic, lightweight and durable solutions for the most complex production challenges and demanding automated manufacturing and product protection requirements.

Rapid Response Team Emergency Support

While you can’t predict when automated warehouse systems or manufacturing flows will be interrupted, you can be assured that the PolyFlex Products Rapid Response Team is ready to go in an emergency. From design and engineering through manufacturing and testing, we deliver solutions quickly – anytime, anywhere.

Contact the Rapid Response Team at

Optimized Material Handling

Our protective product packaging and dunnage solutions are designed for floor space optimization, production sequencing requirements and autonomous-loading part protection.

PolyFlex Products is ISO 9001-2015 certified for quality. We conduct continuous testing to ensure that all our material handling products meet customer specs and standards.


Automotive Industry Solutions:

  • Automated pallets
  • Automated totes
  • Automated trays
  • Automation components
  • Battery packaging
  • Conveyor components
  • Custom- formed plastic
  • Custom- molded product protection
  • Custom packaging for light to heavy components
  • Dunnage and parts
  • Dunnage trays
  • Durable containers
  • Electrostatic discharge (ESD) part protection
  • EV component handling
  • EV storage
  • Glass and ceramic packaging
  • High volume and short production run dunnage
  • Injection-molded trays
  • Integrated logistic packaging
  • Large-parts dunnage
  • Lightweight plastics
  • Material handling and solutions
  • Molded parts
  • Part pallets
  • Protection from electrostatic discharge
  • Recyclable packaging
  • Returnable parts packaging
  • Reusable plastic
  • Robotic components
  • Robotic pallets
  • Robotic trays
  • Shipping racks
  • Storage pallets
  • Storage trays
  • Sustainable packaging
  • Thermoformed trays
  • Warehouse pallets
  • Warehouse trays